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Quality Control

From raw materials to finished products,
quality under full-chain control

Five Systems · Layer-by-Layer Assurance
5
Full-Process Quality Systems
Raw Materials / Production / Management / Testing / Traceability
19
PPAP Production Approval Requirements
Full execution of PPAP submission
3300㎡
China-Serbia Shared Laboratory
Jointly built in Linxi & Belgrade
99.99%
Product Pass-Rate Target
Warehouse-in · Export · On-Time Delivery
Physicochemical laboratory · Metallographic inspection
Corporate physicochemical laboratory · Metallographic inspection
01

Raw Material Control System · Control from the source

Raw materials come from suppliers within the same tier as leading international brands, selected batch by batch after supplier approval and designated management.

Raw material control · Physicochemical laboratory
Incoming inspection · Physicochemical analysis / Metallographic inspection
RAW-01

Supplier Access Approval

Cooperation with suppliers within the same system as leading international brands; comprehensive assessment of qualifications, production capacity and QA capability with designated management.

RAW-02

Physicochemical Analysis

The corporate physicochemical laboratory analyzes chemical composition and physical properties of every batch, blocking non-conforming raw materials.

RAW-03

Metallographic Inspection

Metallographic microscopes examine microstructure to control intrinsic material quality, ensuring precision consistency and reliability from the source.

RAW-04

Dimensional Accuracy & Tolerance Testing

Multi-dimensional incoming inspection ensures the source foundation for running stability and service-life reliability.

02

Production Control System · Full PPAP Execution

The Production Part Approval Process (PPAP) submits and verifies all 19 requirements, confirming that production understands and steadily meets every design and specification requirement.

The 19 requirements of a PPAP submission:

01
Design Records
02
Engineering Change Documents
03
Engineering Approval
04
Design Failure Mode Analysis (DFMEA)
05
Process Flow Diagram
06
Process Failure Mode Analysis (PFMEA)
07
Control Plan
08
Measurement System Analysis (MSA)
09
Dimensional Measurement Results
10
Material / Performance Test Results
11
Initial Process Studies
12
Qualified Laboratory Documentation
13
Appearance Approval Report (AAR)
14
Production Part Samples
15
Master Samples
16
Checking Aids
17
Customer-Specific Requirements
18
Part Submission Warrant (PSW)
19
Bulk Material Requirements Checklist
※ From raw-material warehousing, forging, turning, heat treatment, roller processing and cage manufacturing to precision grinding, assembly and finished-product testing, every step strictly follows the quality management system and standard process requirements.
Production workshop
Refined full-process production · Traceability management and verification at every stage

Full-Process Quality Control

Refined, whole-process quality control reduces manual intervention and enables integrated human-machine coordinated production.

Traceability Management

Every stage carries traceability management and verification, achieving full-chain quality control from raw material to finished product.

03

Quality Management System · Three "No" Principles

The quality management system takes customer needs as its input and monitors customer satisfaction continuously, designed for specific bearing products and related processes.

Do Not Produce Defects
Not Produce
Source control: standard processes + full-process management keep defects from ever being created.
Do Not Accept Defects
Not Accept
Incoming strictness: supplier access + physicochemical inspection keep defects out of production.
Do Not Ship Defects
Not Deliver
Final gatekeeping: 100% finished-product inspection + traceability verification keep defects from reaching any customer.
≥99.99%
Warehouse-In Pass Rate
Quality target · Continuously monitored
≥99.99%
Export Pass Rate
Quality commitment to 100+ markets
≥99.99%
On-Time Delivery Rate
Supply-chain delivery assurance
04

Quality Testing System · China-Serbia Shared Laboratory

Zhongda Bearing operates a provincial-level technology R&D center and has jointly established the "China-Serbia Shared Laboratory" with Belgrade, Serbia — built jointly across the two sites with a combined floor area of 3,300 m², under the quality policy of "superior quality, superior service, zero defects, continuous improvement".

3300㎡
Laboratory Area
Jointly built by China & Serbia
300+
High-precision International Devices
Leica · Leitz · Taylor Hobson, etc.
CMA·CNAS
Dual Accreditation
Provincial CMA · National CNAS
2
Collaborating Centers
Linxi · Belgrade
SERBIA · BELGRADE

Serbia · Belgrade Laboratory

Serbia Belgrade Laboratory
  • European technology resources
  • Introduction of advanced processes
  • Alignment of standards systems
Technical Support →
Resource Sharing
Technical Synergy
Achievement Transformation
← Industrial Transformation
CHINA · LINXI

China · Linxi Laboratory

China Linxi Laboratory
  • R&D and testing center
  • Industrialization platform
  • Manufacturing capability support

Laboratory Capabilities

CAP-01

Material Analysis

Precise analysis of chemical composition, metallographic structure and microstructure.

CAP-02

Performance Testing

Comprehensive testing of dimensional accuracy, rotational accuracy and load capacity.

CAP-03

Life Validation

Accelerated life tests verifying service life under various operating conditions.

CAP-04

Environmental Simulation

Reliability verification under high/low temperature, humidity, salt spray and vibration.

CAP-05

Quality Control

Strict testing standards from raw material to finished product ensure stable quality.

The laboratory is equipped with over 300 sets of international high-precision instruments from Leica, Leitz, Taylor Hobson and Danqing, with dedicated metrology, physico-chemical and testing rooms.

Precision testing device 01

Precision device · Profile & geometric tolerance

Precision testing device 02

Precision device · Dimensional accuracy

Precision testing device 03

Precision device · Performance test rig

Life testNoise (squeal)Dust resistanceMud resistanceGrease leakageTemperature riseHigh temperatureLow temperatureVibrationSalt spraySealing performanceDamp heat
05

Product Traceability System · Digital Transformation

In 2019 Zhongda Bearing implemented its ERP system linked with shop-floor MES and SPC, synchronising information and material flow for full traceability; it now runs 13 interconnected information systems across sales, R&D, production, quality, warehousing and logistics.

ERP

Enterprise Management System

Full digital management of orders, materials and supply chain, laying the foundation for OEM supply-chain upgrades.

⇄
MES

Manufacturing Execution System

Workshop execution control reduces line-side intervention and achieves efficient human-machine cooperation.

⇄
SPC

Statistical Process Control

Real-time statistical analysis with instant alerts on abnormal variation keeps batch quality stable and controllable.

Z&R·Z&S Smart Factory Data Operations Center
Z&R·Z&S Smart Factory Data Operations Center

Synchronized Information & Material Flows

Transparent, visualized workshop information — quality data at any stage can be queried, verified and traced.

Full-Process Traceable Verification

End-to-end data from raw-material batches to finished products supports OEM supply-chain system upgrades.

Contact QA

Need test reports or quality-system documentation?

Choose Zhongda Bearing — every bearing set comes with verifiable quality records. Our QA team can provide product test reports, certification documentation and technical support.

QUALITY HOTLINE+86 319-5628 888